HomeMy WebLinkAbout[02-02]Item Number: 2
Installation Instructions
Microll.olgiXTm Analog Input Module
(Catalog Number 1762 -IF4)
Inside...
For More Information .................................................. ..............................2
Description................................................................. ...............................
3
Installation.................................................................. ..............................4
Mounting.................................................................... ...............................
5
SystemAssembly ........................................................ ..............................7
Field Wiring Connections ............................................ ..............................8
InputType Selection ................................................. ...............................
8
Wiring...................................................................... ...............................
9
1/0 Memory Mapping ................................................ .............................13
Specifications............................................................ .............................17
ErrorCodes ................................................................. .............................20
Hazardous Location Considerations .......................... .............................21
Environnements dangereux ....................................... .............................22
Publication 1762- IN012A -EN -P
2 MicroLogixTm Analog Input Module
For More Information
For
Refer to this Document
Pub. No.
An overview of the MicroLogix 1200
MicroLogixTm 1200 System
1762- S0001A -US -P
system, including information on
Overview
controllers and expansion 1/0.
Information on installing, wiring, and
MicroLogix 1200 Programmable
1762- UM001B -US -P
operating a MicroLogix 1200
Controllers User Manual
Programmable Controller
Installation guide for the MicroLogix
MicroLogix 1200 Programmable
1762- IN006C -MU -P
1200 Programmable Controller.
Controllers Installation
Instructions
More information on proper wiring and
Industrial Automation Wiring
1770 -4.1
grounding techniques.
and Grounding Guidelines
If you would like a manual, you can:
• download a free electronic version from the internet:
www.ab.com/micrologix or www.theautomationbookstore.com
• purchase a printed manual by:
— contacting your local distributor or Rockwell Automation
representative
— visiting www.theautomationbookstore.com and placing your order
— calling 1.800.963.9548 (USA/Canada)
or 001.330.725.1574 (Outside USA/Canada)
Publication 1762- IN012A -EN -P
Description
la-
6
MicroLogixTm Analog Input Module 3
6
Y
2
W
K
I
Item
Description
1a
upper panel mounting tab
1b
lower panel mounting tab
2
power diagnostic LED
3
5
module door with terminal
identification label
4
bus connector
with male pins
5
bus connector cover
6
flat ribbon cable with bus
connector (female)
7
terminal block
8
DIN rail latch
9
pull loop
10
input type selector switch
Publication 1762- IN012A -EN -P
4 MicroLogix7m Analog Input Module
Installation
1762 I/O is suitable for use in an industrial environment when installed in
accordance with these instructions. Specifically, this equipment is intended
for use in clean, dry environments (Pollution degree 2(11) and to circuits
not exceeding Over Voltage Category II(2) (IEC 60664- 1).(3)
Prevent Electrostatic Discharge
Electrostatic discharge can damage integrated circuits or
semiconductors if you touch bus connector pins. Follow
these guidelines when you handle the module:
• Touch a grounded object to discharge static potential.
• Wear an approved wrist -strap grounding device.
• Do not touch the bus connector or connector pins.
• Do not touch circuit components inside the module.
• If available, use a static -safe work station.
• When not in use, keep the module in its static - shield
box.
(1) Pollution Degree 2 is an environment where, normally, only non - conductive pollution occurs except that
occasionally a temporary conductivity caused by condensation shall be expected.
(2) Over Voltage Category II is the load level section of the electrical distribution system. At this level transient
voltages are controlled and do not exceed the impulse voltage capability of the product's insulation.
(3) Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission (IEC)
designations.
Publication 1762- IN012A -EN -P
MicroLogix'rm Analog Input Module 5
Remove Power
Remove power before removing or installing this module.
When you remove or install a module with power applied,
an electrical arc may occur. An electrical arc can cause
' personal injury or property damage by:
' • sending an erroneous signal to your system's field
devices, causing unintended machine motion
• causing an explosion in a hazardous environment
• causing permanent damage to the module's circuitry
Electrical arcing causes excessive wear to contacts on both
the module and its mating connector. Worn contacts may
create electrical resistance.
Mounting
Do not remove protective debris strip until after the
module and all other equipment near the module is
mounted and wiring is complete. Once wiring is complete
and the module is free of debris, carefully remove
1 protective debris strip. Failure to remove strip before
operating can cause overheating.
Minimum Spacing
Maintain spacing from
enclosure walls, wireways,
adjacent equipment, etc.
Allow 50.8 mm (2 in.) of
space on all sides for
adequate ventilation, as
shown:
Top
Side MicroLogix o 0 o Side
1200 CD ro C
ti
Bottom
1762 expansion I/O may be mounted horizontally only.
Publication 1762- IN012A -EN -P
6 MicroLogixTm Analog Input Module
During panel or DIN rail mounting of all devices, be sure
that all debris (metal chips, wire strands, etc.) is kept
from falling into the module. Debris that falls into the
module could cause damage when power is applied to
• the module.
DIN Rail Mounting
The module can be mounted using the following DIN rails: 35 x 7.5 mm
(EN 50 022 - 35 x 7.5) or 35 x 15 mm (EN 50 022 - 35 x 15).
Before mounting the module on a DIN rail, close the DIN rail latch. Press
the DIN rail mounting area of the module against the DIN rail. The latch
will momentarily open and lock into place.
Use DIN rail end anchors (Allen - Bradley part number 1492 -EA35 or
1492- EAH35) for environments with vibration or shock concerns.
End Anchor
im
For environments with extreme vibration and shock
concerns, use the panel mounting method described
below, instead of DIN rail mounting.
Panel Mounting
Use the dimensional template shown below to mount the module. The
preferred mounting method is to use two M4 or #g panhead screws per
module. M3.5 or #6 panhead screws may also be used, but a washer may
be needed to ensure a good mechanical contact. Mounting screws are
required on every module.
Publication 1762- IN012A -EN -P
MicroLogixTm Analog Input Module
For more than 2 modules: (number of modules -1) x 40.4 mm (1.59 i
40.4
System Assembly
NOTE:
Hole spacing tolerance:
±0.4 mm (0.016 in.).
The expansion I/O module is attached to the controller or another I/O
module by means of a ribbon cable after mounting as shown below.
Use the pull loop on the connector to disconnect
modules. Do not pull on the ribbon cable.
EXPLOSION HAZARD
• In Class I, Division 2 applications, the bus connector
1 must be fully seated and the bus connector cover must
• be snapped in place.
• In Class I, Division 2 applications, all modules must be
mounted in direct contact with each other as shown on
page 6. If DIN rail mounting is used, an end stop must
be installed ahead of the controller and after the last
1762 I/O module.
Publication 1762- IN012A -EN -P
°o
op
o0
00
100 90
M
C
a , o
(3.94) (3.54
J
J
J
0
a
2-
o a
�L6
40.4
(11.59)
System Assembly
NOTE:
Hole spacing tolerance:
±0.4 mm (0.016 in.).
The expansion I/O module is attached to the controller or another I/O
module by means of a ribbon cable after mounting as shown below.
Use the pull loop on the connector to disconnect
modules. Do not pull on the ribbon cable.
EXPLOSION HAZARD
• In Class I, Division 2 applications, the bus connector
1 must be fully seated and the bus connector cover must
• be snapped in place.
• In Class I, Division 2 applications, all modules must be
mounted in direct contact with each other as shown on
page 6. If DIN rail mounting is used, an end stop must
be installed ahead of the controller and after the last
1762 I/O module.
Publication 1762- IN012A -EN -P
8 MicroLogixTm Analog Input Module
Field Wiring Connections
Grounding the Module
This product is intended to be mounted to a well - grounded mounting
surface such as a metal panel. Additional grounding connections from the
module's mounting tabs or DIN rail (if used) are not required unless the
mounting surface cannot be grounded. Refer to Industrial Automation
Wiring and Grounding Guidelines, Allen- Bradley publication 1770 -4.1, for
additional information.
Input Type Selection
Select the input type, current or voltage, using the switch located on the
module's circuit board and the input type /range selection bits in the
Configuration Data File (see page 15). You can access the switch through
the ventilation slots on the top of the module. The factory default setting
for all switches is Current. Switch positions are shown below.
JA
&& Location
Publication 1762- IN012A -EN -P
Cho Ch1 Ch2 Ch3
I I I Voltage (OFF)
Z Z
O O Current (ON) Default
1 2 1 2
MicroLogixn^ Analog Input Module 9
Wiring
System Wiring Guidelines
Consider the following when wiring your system:
• The analog common (COM) is not connected to earth ground inside the
module. All terminals are electrically isolated from the system.
• Channels are not isolated from each other.
• Use Belden T' 8761, or equivalent, shielded wire.
• Under normal conditions, the drain wire (shield) should be connected to
the metal mounting panel (earth ground). Keep the shield connection to
earth ground as short as possible.
• To ensure optimum accuracy for voltage type inputs, limit overall cable
impedance by keeping all analog cables as short as possible. Locate the
I/O system as close to your voltage type sensors or actuators as possible.
• The 1762 -IF4 module does not provide loop power for analog inputs.
Use a power supply that matches the input transmitter specifications.
Terminal Block Layout
INO -
IN1 -
IN2-
IN3-
COM
coM
INO +
IN1 +
IN2+
IN3 +
Ions connected
ally.
Publication 1762- IN012A -EN -P
10 MicroLogixTm Analog Input Module
Differential Sensor Transmitter Types
Grounding the cable shield at the module end only
usually provides sufficient noise immunity. However, for
best cable shield performance, earth ground the shield at
both ends, using a O.O1pF capacitor at one end to block
AC power ground currents, if necessary.
Publication 1762- IN012A -EN -P
Sensor/Transmitter Types
2 -Wire Transmitter
MicroLogixTm Analog Input Module 11
Module
3 -Wire Transmitter Transmitter Module
Supply Signal
Power + IN +
Supply(l) — IN -
O COM
4 -Wire Transmitter Transmitter Module
Supply Signal
Power + + + IN +
Supply(i) — — — IN -
Q COM
(1 ) All power supplies rated N.E.C. Class 2.
Labeling the Terminals
A write -on label is provided with the module. Mark the identification of
each terminal with permanent ink, and slide the label back into the door.
Publication 1762- IN012A -EN -P
12 MicroLogixrm Analog Input Module
Wiring the Finger -Safe Terminal Block
Be careful when stripping wires. Wire fragments that fall
into a module could cause damage when power is
applied. Once wiring is complete, ensure the module is
Afree of all metal fragments.
When wiring the terminal block, keep the finger -safe cover in place.
1. Route the wire under the terminal pressure plate. You can use the
stripped end of the wire or a spade lug. The terminals will accept a 6.35
mm (0.25 in.) spade lug.
2. Tighten the terminal screw making sure the pressure plate secures the
wire. Recommended torque when tightening terminal screws is 0.904
Nm (8 in -lbs).
3. After wiring is complete, remove the debris shield.
If you need to remove the finger -safe cover, insert a
screw driver into one of the square wiring holes and
gently pry the cover off. If you wire the terminal block
with the finger -safe cover removed, you will not be able
to put it back on the terminal block because the wires
will be in the way.
Publication 1762- IN012A -EN -P
MicroLogix'rm Analog Input Module 13
Wire Size and Terminal Screw Torque
Each terminal accepts up to two wires with the following restrictions:
Wire Type
Wire Size
Terminal Screw Torque
Solid
Cu -90 °C (194 °F)
#14 to #22 AWG
0.904 Nm (8 in -Ibs)
Stranded
Cu -90 °C 094 °F)
#16 to #22 AWG
0.904 Nm (8 in -Ibs)
1/0 Memory Mapping
Addressing
The addressing scheme for 1762 Expansion I/O is shown below.
Data File Slot Number (1) Word
�
File Type — - Bit . X
Slot Delimiter Bit elimiter
Word Delimiter
(1) 1/0 located on the controller (embedded 1/0) is slot 0.1/0 added to the controller (expansion 1/0) begins with
slot 1.
Publication 1762- IN012A -EN -P
14 MicroLogi)JmAnalog Input Module
Input Data File
For each module, slot x, words 0 through 3 contain the analog values of
the inputs. The module can be configured to use either raw /proportional
data or scaled- for -PID data. The input data file for either configuration is
shown below.
-o
Bit Position
3:
15
14
13
112
111
110
1 9
1 8
1 7
6
5
1 4
1 3
1 2
1 1
1 0
0
SGNO
Channel 0 Data
1
SGN1
Channel 1 Data
2
SGN2
Channel 2 Data
3
SGN3
Channel 3 Data
4
reserved
S3
I S2
I S1
I SO
5
UO
00
U1
101
1 U2
102
1 U3
103
reserved
6
reserved
The bits are defined as follows:
• Sx = General status bits for channels 0 through 3. This bit is set when an
error (over- or under - range) exists for that channel, or there is a general
module hardware error.
• Ox = Over -range flag bits for channels 0 through 3. These bits are set
when the input signal is above the user - specified range. The module
continues to convert data to the maximum full range value during an
over -range condition. The bits reset when the over -range condition
clears.
• Ux = Under -range flag bits for input channels 0 through 3. These bits
are set when the input signal is below the user - specified range. The
module continues to convert data to the maximum full range value
during an under -range condition. The bits reset when the under -range
condition clears.
• SGNx = The sign bit for channels 0 through 3
Publication 1762- IN012A -EN -P
MicroLogixTm Analog Input Module 15
Configuration Data File
The configuration of the format for analog inputs is
(GTR). Changes made to the configuration file while
effect.
The configuration table is shown below.
made at going to run
in run mode have no
-a
Bit Position
14
13
0
15
14
1 13
1 12
11
1 10
1 9
1 8
7
6
1 5
4
3
1 2
1 1
1 0
0
Data Format
Type /Range Select
reserved
Filter Select
Channel0
Channel0
Channel0
1
Data Format
Type /Range Select
reserved
Filter Select
CD
Channell
Channell
Channell
2
CD
Data Format
Type /Range Select
reserved
Filter Select
Channel2
Channel2
Channel2
3
Data Format
Type /Range Select
reserved
Filter Select
Channe13
Channel3
Channel3
4
reserved
5
reserved
6
reserved
7
reserved
Bit 15 and Bits 7 through 4 - Reserved
These bits are reserved and are not checked by the module.
Data Format (Bits 14 through 12)
These bits indicate the format of the data as shown in the following table.
Other combinations of these bits are not supported and result in an error.
Bit Settings
Data Format
14
13
12
0
0
0
Raw /Proportional
0
1
0
Scaled for PID
other
Not Supported
Publication 1762- IN012A -EN -P
�J
16 MicroLogixTm Analog Input Module
Type /Range Select (Bits 11 through 8)
These bits indicate the type and range as in the following table. Other
combinations of these bits are not supported and result in an error.
Bit Settings
Data Format
11
10
g
g
0
0
0
0
Voltage Mode -10 to +10V do
0
0
1
1
Current Mode 4 to 20 mA
other
Not Supported
Filter Select (Bits 3 through 0)
These bits indicate the filter (for desired normal mode rejection) as shown
in the table below. Other combinations of these bits are not supported and
result in an error.
Bit Settings
4- Channel Attenuation at
Filter Frequency Conversion Time Filter Frequency
3
2
1
0
0
0
0
0
60 Hz 450 ms >55dB
0
0
0
1
50 Hz 530 ms >55dB
0
0
1
0
60 Hz 250 ms >200
0
0
1
1
50 Hz 290 ms >20dB
0
1
0
0
No filter 130 ms —
Publication 1762- IN012A -EN -P
MicroLogixTm Analog Input Module 17
Specifications
General Specifications
Specification
Value
Dimensions
90 mm (height) x 87 mm (depth) x 40 mm (width)
height including mounting tabs is 110 mm
3.54 in. (height) x 3.43 in. (depth) x 1.58 in. (width)
height including mounting tabs is 4.33 in.
Approximate Shipping Weight
(with carton)
2358 (0.521 lbs.)
Storage Temperature
-40 °C to +85 °C ( -40 °F to +185 °F)
Operating Temperature
0 °C to +55 °C ( +32 °F to +131 °F)
Operating Humidity
5% to 95% non - condensing
Operating Altitude
2000 meters (6561 feet)
Vibration
Operating: 10 to 500 Hz, 5G, 0.030 in. max. peak -to -peak
Shock
Operating: 30G
Bus Current Draw (max.)
40 mA at 5V do
50 mA at 24V do
Analog Normal Operating Range
Voltage: -10 to +10V do
Current: 4 to 20 mA
Full Scale(') Analog Ranges
Voltage: -10.5 to +10.5V do
Current: -21 to +21 mA
Resolution
15 bits (bipolar)
Repeatability(2)
+0.1 %
Input Group to System Isolation
30V ac /30V do rated working voltage(3)
(N.E.C. Class 2 required)
(IEC Class 2 reinforced insulation)
type test: 500V ac or 707V do for 1 minute
Module Power LED
On: indicates power is applied.
Recommended Cable
Belden'" 8761 (shielded)
(1) The over- or under -range flag comes on when the normal operating range (over /under) is exceeded. The
module continues to convert the analog input up to the maximum full scale range.
(2) Repeatability is the ability of the input module to register the same reading in successive measurements for
the same input signal.
(3) Rated working voltage is the maximum continuous voltage that can be applied at the terminals with respect
to earth ground.
Publication 1762- IN012A -EN -P
18 MicroLogixTm Analog Input Module
Specification
Value
Vendor l.D.Code
1
Product Type Code
10
Product Code
67
Agency Certification
C -UL certified (under CSA C22.2 No. 142)
UL 508 listed
Cl compliant for all applicable directives
Hazardous Environment
Class I, Division 2, Hazardous Location, Groups A, B, C, D
Class
(UL 1604, C -UL under CSA C22.2 No. 213)
Radiated and
EN50081 -2 Class A
Conducted Emissions
Electrical /EMC.
The module has passed testing at the following levels:
ESD Immunity
4 kV contact, 8 kV air, 4 kV indirect
(I EC1000 -4 -2)
Radiated Immunity
10 V /m, 80 to 1000 MHz, 80% amplitude modulation, +900 MHz keyed
(IEC1000 -4 -3)
carrier
Fast Transient Burst
2 kV, 5 kHz
(I EC 1000 -4 -4)
Surge Immunity
1 kV galvanic gun
(I EC1 000-4-5)
Conducted Immunity
10V, 0.15 to 80 MHzl1)
(IEC1000 -4 -6)
(1) Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range
is 30 MHz to 1000 MHz.
Publication 1762- IN012A -EN -P
MicroLogixTm Analog Input Module 19
Input Specifications
Specification
Value
Number of Inputs
4 differential (bipolar)
A/D Converter Type
Successive approximation
Common Mode Voltage Range(l)
±27 V
Common Mode Rejection(2)
> 55 dB at 50 and 60 Hz
Non - linearity (in percent full scale)
±0.1 %
Typical Overall Accuracy13)
+0.3% full scale at 0 to 55 °C
+0.24% full scale at 25 °C
Input Impedance
Voltage Terminal: 200KL2
Current Terminal: 27552
Current Input Protection
±32 mA
Voltage Input Protection
±30 V
Channel Diagnostics
Over or under range or open circuit condition by bit reporting
for analog inputs.
(1) For proper operation, both the plus and minus input terminals must be within ±27V of analog common.
(2) Vcm =1 Vpk-pk AC
(3) Vcm = 0 (includes offset, gain, non - linearity and repeatability error terms)
Publication 1762- IN012A -EN -P
20 MicroLogixlm Analog Input Module
Error Codes
The 1762 -IF4 module notifies the controller of critical and non - critical
errors. The module condition array word 0 contains the error codes that
are generated by the module, as shown below.
"Don't Care" Bits
Module Error
Extended Error Information
15
14
13
1 12
11
10
9
8
7
6
5
4
3
2
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Hex Digit 4
Hex Digit 3
Hex Digit 2
Hex Digit 1
The table below describes the module error codes.
Error Type
Hex
Equivall
Module
Error
Code
Extended Error
Information
Code
Error Description
Binary
Binary
No Error
X000
000
0 0000 0000
No error
General
Common
X200
001
0 0000 0000
General hardware error; no
additional information
Hardware Error
X201
001
0 0000 0001
Power -up reset state
Hardware-
Specific Error
X300
001
1 0000 0000
Reserved
Configuration
Error
X400
010
0 0000 0000
General configuration error; no
additional information
X401
010
0 0000 0001
Invalid range select (Channel 0)
X402
010
0 0000 0010
Invalid range select (Channel 1)
X403
010
0 0000 0011
Invalid range select (Channel 2)
X404
010
0 0000 0100
Invalid range select (Channel 3)
X405
010
0 0000 0101
Invalid filter select (Channel 0)
X406
010
0 0000 0110
Invalid filter select (Channel 1)
X407
010
0 0000 0111
Invalid filter select (Channel 2)
X408
010
0 0000 1000
Invalid filter select (Channel 3)
X409
010
00000 1001
Invalid format select (Channel 0)
X40A
010
00000 1010
Invalid format select (Channel 1)
X40B
010
00000 1011
Invalid format select (Channel 2)
X40C
010
00000 1100
Invalid format select (Channel 3)
(1) X represents "Don't Care ".
Publication 1762- IN012A -EN -P
MicroLogixTm Analog Input Module 21
Hazardous Location Considerations
This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D
or non - hazardous locations only. The following WARNING statement
applies to use in hazardous locations.
EXPLOSION HAZARD
• Substitution of components may impair suitability for
t Class I, Division 2.
• • Do not replace components or disconnect equipment
unless power has been switched off.
• Do not connect or disconnect components unless
power has been switched off.
• This product must be installed in an enclosure.
• In Class I, Division 2 applications, the bus connector
must be fully seated and the bus connector cover must
be snapped in place.
• In Class I, Division 2 applications, all modules must be
mounted in direct contact with each other as shown on
page 6. If DIN rail mounting is used, an end stop must
be installed ahead of the controller and after the last
1762 I/O module.
• All wiring must comply with N.E.C. article 501 -4(b).
Publication 1762- IN012A -EN -P